SPECIAL PRODUCTION AND PROTOTYPING
We convert virtual 3D models of parts and assemblies into physical prototypes. We specialize in molded body parts, welded assemblies and subassemblies, machined parts, face mock-ups and various product types.
The traditional specialization of our development and prototyping workshop is the structural parts of the bodywork and their assemblies. Using numerical simulations we build tools, press and weld prototype structures from standard and high strength steels or aluminum, both from sheet metal and increasingly from profiles. Our second major specialization is machined prototypes. From polymers or aluminum alloys, we design interior mock-ups and car details, wind tunnel test models. We also support CNC machining of large workpieces. In addition, we implement various types of measuring, mounting, welding jigs. We build special testing jigs that are developed in cooperation with our other departments. In the field of rapid prototyping, we have FDM printing technology and, in cooperation with our suppliers, we provide complicated assemblies using the method of laser sintering of metals.
Our customers are automakers, parts suppliers, mills, foundries, tool shops, etc. Our customers include, among others, Skoda, Magna, Autoneum, Benteler, Dura Automotive Systems, Constellium.
PROTOTYPING AT CAPGEMINI ENGINEERING
Prototyping is a very diverse and varied activity. It is necessary to combine many different activities and technologies together. It is often necessary to choose unconventional solutions, to seek and tune the correct procedure. Peak result will only succeed if all the follow-up activities fit together in the correct order and time. The big motivation is that the final physical product is available in a very short time and everyone can touch the result of their work.
- molded components, welded assemblies
- visual and building models, models
- pressing tools
- checking, measuring and testing fixtures
- CNC machined parts
- technological simulation of pressing
- 3D measurement (CMM)
- Rapid Prototyping (FDM)
TRIMILL VF 3525 - CZ
The new Trimill CNC machine will enable the extension of services by machining of larger workpieces, castings, pressing tools, molds and jigs.DOWNLOAD
Special Production and Prototyping - List of technologies - EN
List of technologies at Prototyping workshop - CNC machines, presses, support technologies, CMM measuring technology and otherDOWNLOAD
OTHER CAPGEMINI ENGINEERING SERVICES
At Capgemini Engineering, we offer comprehensive solutions Engineering to Prototyping and preparation to serial production to component Testing. Thanks to our excellent Testing Fixtures technicians, we achieve accurate measurements with added value to the customer.
In the field of Engineering, we provide services throughout the entire product development process. We like to apply new ideas and processes, think about the use of the final product by the user and translate these considerations into our own design. Be it design, early conceptual design, development or technological tuning of a part before its mass production.
Our ISO/IEC 17025:2005 accredited Development Testing Lab is specifically tailored to the R&D/Quality departments needs of the automotive OEMs and suppliers. Capgemini Engineering is a testing partner able to develop the method, setup and jigs in-house, and give a detailed real-time feedback about the running tests results.